Crane Maintenance Checklist

09
 
04
,
2025
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As essential heavy-duty equipment, cranes frequently handle demanding loads, making their components prone to wear over time. Regular maintenance ensures optimal performance and operational safety. Key maintenance areas include:

1. Lubrication System

Lubrication significantly impacts operational efficiency and service life. Proper lubrication reduces friction, prevents premature wear, and ensures safe operation. Maintenance personnel should:

  • Regularly inspect all lubrication points
  • Replenish or replace lubricants based on service intervals
  • Prioritize moving parts: shafts, bearings, and friction surfaces
  • Adjust lubrication schedules based on usage intensity and environmental conditions

2. Wire Rope Inspection

  • Check for broken wires, corrosion, or deformation
  • Replace immediately if damage exceeds discard criteria
  • Recommended types: phosphated coating, galvanized, or bare steel wires

3. Lifting Attachments

  • Inspect hooks, shackles, and connectors for cracks or deformation
  • Conduct periodic load testing

4. Sheave Assembly

  • Examine groove wear patterns
  • Check for rim damage or jamming issues
  • Ensure smooth rotation on axles

5. Wheel Maintenance

  • Measure flange and tread thickness
  • Replace wheels if wear exceeds 10% of original thickness
  • Resurface treads if diameter variation exceeds D/600 or deep scratches appear

6. Brake System Verification

  • Perform shift-level inspections
  • Confirm precise actuation without sticking pins
  • Ensure equal brake shoe clearance when released
  • Maintain full contact between shoes and drum

Our maintenance philosophy combines safety, professionalism, and efficiency through:

  • Compliance with national safety regulations
  • Quality management system adherence
  • Customized crane service solutions
  • Continuous value creation for clients
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